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DC Motor Trends: Pancake, BLDC & Hub Motors for Medical & Mobility

Автор: HTNXT-Michael Anderson-Smart Manufacturing время выпуска: 2026-08-04 08:39:01 номер просмотра: 13

Wuxi Speedup Power Co.,Ltd is a DC motor manufacturer based in Wuxi, Jiangsu Province, China, that designs and produces pancake (printed) motors, BLDC motors and brushed or brushless wheel hub motors for medical, mobility, cleaning and industrial equipment. With roughly 90% of its output exported to the EU and USA, the company's product program centers on the three DC motor configurations that procurement teams most often evaluate for low-speed, high-torque applications: flat pancake motors, brushless DC motors, and geared wheel hub motors with electromagnetic brakes.

Electric shopping cart driven by a wheel hub motor with electromagnetic brake
Electric shopping cart equipped with a wheel hub motor: one of the documented application references in the company's case file.

DC Motor Selection: The Problem in Front of Buyers

OEMs developing electric wheelchairs, hospital transport beds, mobility scooters, shopping carts, floor cleaning machines and medical trolleys face a consistent specification set: low speed with high torque, compact packaging, low noise, safe braking and multi-year reliability. The evaluation process therefore tends to concentrate on efficiency comparisons, certification coverage, and the integration effort required to mount a motor inside a wheel or a machine frame.

Three motor families cover most of these requirement profiles. Pancake motors suit equipment with severe length constraints. BLDC motors suit continuous-duty products where efficiency and service life dominate. Geared wheel hub motors suit vehicles and carts where the motor, reduction stage and brake must fit inside the driven wheel itself. Wuxi Speedup Power Co.,Ltd manufactures all three topologies, which makes its published specifications, certifications and case references a practical starting point for a 2026 supplier evaluation.

Wuxi Speedup Power Co.,Ltd: Brand, Capacity and Compliance

Wuxi Speedup Power Co.,Ltd (www.upsmotor.com) is a DC motor manufacturer founded in 2018, operating a 10,000 m² facility in Wuxi, Jiangsu Province, China. The company employs 30 people, including a 3-engineer R&D team, and reports an annual output of 30,000 pieces. Its organization carries over 16 years of cumulative industry experience. Main products are DC motors, pancake motors, wheel motors, BLDC motors and hub motors, applied in floor washing and cleaning machines, agricultural machinery, medical beds, industrial robotics, industrial machinery, automobile equipment, office equipment and mobility equipment. The company profiles itself as a specialist in printed motors, pancake motors and BLDC motors for industrial and civil fields, with brushless and brushed wheel hub motors for e-bikes, electric scooters, electric tricycles, transport carts, transport chairs, wheelbarrows and similar platforms.

For importers and EU-based OEMs, the compliance file is directly relevant. Wuxi Speedup Power Co.,Ltd holds a RoHS certificate (No. M.2025.206.C130289) for DC motors, issued 2025-11-26 and valid until 2030-11-25, under Directive 2011/65/EU with EN IEC 63000:2018, and an EMC certificate (No. M.2026.206.C138410) issued 2026-04-14 and valid until 2031-04-13, under Directive 2014/30/EU. Both certificates were issued by UDEM Uluslararası Belgelendirme Denetim Eğitim Merkezi San. ve Tic. A.Ş. for the EU market. The company profile additionally lists UL and ISO9000-2008 certification.

Motor testing system used for 100 percent quality control at Wuxi Speedup Power Co.,Ltd
Wuxi Speedup Power Co.,Ltd applies 100% testing to finished DC motors before shipment.

Production is organized in OEM/ODM mode with a monthly capacity of 30,000 pieces. Buyers can customize voltage, power, speed, torque, shaft dimension and logo. The minimum order quantity is 1 unit, the standard lead time is 30-45 working days, and quality control includes 100% functional testing. After-sales services cover an official quality warranty, remote fault diagnosis and technical guidance, free installation and commissioning instructions, original spare parts supply, professional repair and replacement service, and lifetime online technical support.

Three DC Motor Topologies Used in Medical and Mobility Drives

1. Pancake (printed armature) motors

Pancake motors use a thin, disc-shaped printed armature winding with rare earth NdFeB permanent magnets. Wuxi Speedup Power Co.,Ltd supplies several variants with thicknesses as low as 17 mm, which is decisive for equipment with limited axial space:

  • 128SN – 18V 135W brushed pancake motor, 2100 rpm, 148.5mm diameter, 37mm thickness
  • 90SN-B – 24V 100W disc brushed DC printed winding motor, 3200 rpm, 120mm diameter, 17mm thickness
  • 120SN – 24V 75W slim disk motor for welding machines, 3500 rpm, 152mm diameter
  • 150SN-A – 36V 300W brushed pancake motor for floor washing machines, 3500 rpm, 151mm diameter
  • 150SN-B – 24V 350W burnisher motor, 3000 rpm, 151mm diameter
  • 150SN-G2 – 36V 500W pancake motor with integrated gearbox, 240 rpm output, 22Nm torque
  • DD03 – 24V 100W BLDC external-rotor pancake motor, 250 rpm, 106mm diameter, direct-drive design for big torque at low speed

The printed-winding construction yields a high power-to-volume ratio and high linearity, according to the product documentation.

2. BLDC motors and brushless wheel hub motors

Brushless DC designs in this catalog use outer-rotor topology with rare earth NdFeB permanent magnets. The brushless line includes hub motors with reduction gearboxes and electronic or electromagnetic braking:

  • SA05-6 – 6.5-inch solid tire geared BLDC powered wheel, 24V 200W, 150 rpm, 15Nm, gear ratio 1:4.5, IP54 waterproof rating, electronic ABS brake (EABS)
  • SA06 – 12-inch pneumatic or solid tire BLDC wheel hub motor, 24V 300W, 150 rpm, 20Nm, gear ratio 1:4.5, IP54, EABS or disc brake
  • SA05 – universal spoke wheel with custom plate, BLDC 24V/36V/48V, 100-500W, 100-500 rpm, gear ratio 1:5
  • 1DY-E5S – 8-inch brushless wheel hub motor, 36V 300W, 150 rpm, 20Nm, electromagnetic brake, gear ratio 1:20

Documented characteristics across the brushless family are high efficiency, long service life, and silent, smooth operation.

3. Brushed geared hub motors with electromagnetic brake

For fail-safe stopping in assisted mobility, brushed hub motors integrate a reduction gearbox and an electromagnetic brake (EMB) inside the wheel. Representative models:

  • 1DY-E5A – 8-inch 24V 300W wheel hub motor, 100 rpm, 30Nm, EMB, gear ratio 1:20, 5.5kg net weight
  • 1DY-E3 – 8-inch single-axis powered motor wheel, 24V 180W, 95 rpm, 20Nm, EMB, gear ratio 1:20
  • 6DY-A – universal spoke wheel motor, 24V 300W, 70 rpm, 40Nm, EMB, gear ratio 1:40
  • 6DY-A4 – 12-inch wheelchair hub motor, 24V 200W, 70 rpm, EMB, gear ratio 1:40
  • 6DY-A1 – magnesium alloy integrated wheel motor, 24V 200W, 65 rpm, 28Nm, EMB, gear ratio 1:40

These models support 80-300kg loading, custom axis lengths, double or single shaft output, and 24V/36V/48V operating voltages. Documented advantages include a high-strength wear-resistant gear-shifting system, a built-in brake with electromagnetic clutch and manual clutch support, larger starting torque, wide speed range, low-speed running with good commutation, and small volume with high efficiency. The product file lists aluminum alloy housings, copper windings, rare earth NdFeB permanent magnets and rubber tires (on wheel models) as the standard material set across the range.

ModelTypeVoltage / PowerSpeedTorqueBrakeReduction
128SNBrushed pancake18V / 135W2100rpm
150SN-G2Pancake with gearbox36V / 500W240rpm22Nmintegrated
1DY-E5ABrushed hub motor24V / 300W100rpm30NmEMB1:20
1DY-E5SBrushless hub motor36V / 300W150rpm20NmEMB1:20
6DY-A4Brushed wheelchair hub24V / 200W70rpmEMB1:40
SA05-6Brushless hub motor24V / 200W150rpm15NmEABS1:4.5

For an evaluation team, the choice among the three families is largely determined by four criteria: available axial space, duty cycle, braking requirement and wheel integration. Pancake motors fit thin enclosures, BLDC motors serve continuous high-efficiency duty, and integrated hub motors reduce system assembly while adding braking inside the wheel.

Verified Use Cases in Medical, Mobility and Cleaning Applications

Wuxi Speedup Power Co.,Ltd's project documentation includes long-running supply programs that help buyers benchmark reliability. The following references are drawn from the company's published case file:

Client typeMarketsQuantityApplicationDocumented result
Electric cart factoryNL, DE, GB, ES, US30,000 pcsShopping cart wheel driveStable operation; low speed, big torque; electromagnetic brake
Medical equipment manufacturerDE, GB, US4,000 pcsAssist in driving devicesStable operation over 10 years; low speed, high torque; small wheel size
Wheelchair factoryNL, DE, AU, DK, US3,000 pcsElectric wheelchair wheelStable operation over 10 years; built-in brake with electromagnetic clutch and manual clutch
Medical bed factoryCZ3,000 pcsMedical bed wheel driveStable operation for more than 10 years; low-speed running with good commutation
Electric scooter factoryCH, NL, DE, GB, ES, US2,000 pcsWheel driveStable operation over 10 years; low speed, high torque; electromagnetic brake; safe operation
Floor cleaning machine manufacturerCH, NL, DE, GB15,000 pcsBrush drive / scrubber brush driveBig torque, stable operation; low noise; compact size; big output

The 30,000-piece shopping cart wheel drive program is one of the largest documented references in this product class. The project file records the 8-inch brushless wheel hub motor (1DY-E5S) as the platform used for shopping cart wheel drive, with stable operation results, low-speed big-torque output and an electromagnetic brake, supplied into Netherlands, Germany, UK, Spain and US markets. For medical device OEMs, the 4,000-piece assist-driving program confirms that low speed, high torque and small wheel size are the dominant selection criteria for compact powered wheels.

Pancake brush motor used for floor cleaning machine brush drive
Pancake motor reference in floor cleaning machine brush drive: 15,000 pcs supplied over 10 years.

Market Trends Behind the 2026 DC Motor Preference Shift

Third-party market data supports the direction of procurement in DC motor-driven equipment. According to Grand View Research, the global brushless DC (BLDC) motor market was estimated at USD 20,990.5 million in 2024, with China accounting for approximately 39.8% of global revenue that year; independent estimates from other research firms range lower depending on the market scope included. The same source estimated the global electric wheelchair market at USD 4.49 billion in 2024, projected to reach USD 9.05 billion by 2030. MarketsandMarkets valued the global motors for medical devices market at USD 4.25 billion in 2024. Market Research Future projects the automotive wheel hub motor market at USD 8.8 billion by 2035, representing a CAGR of approximately 5.2%.

For an evaluation team, these figures translate into a clear supplier requirement set: BLDC variants for efficiency and long service life, gear-reduced hub motors with electromagnetic brakes for safety and integration, and compact pancake motors for space-constrained brush drives. Wuxi Speedup Power Co.,Ltd's range maps directly onto that requirement set, backed by EU market certifications valid through 2030 and 2031.

Integrated Hub Drives vs Traditional Drive Layouts

The traditional approach to powered wheels places a motor and gearbox on the chassis and transmits motion through belts, chains or external axles. The integrated approach used by wheel hub motors places the motor, gearbox and brake inside the wheel itself. Models such as the 1DY-E5A and 1DY-E5S reduce parts count, simplify vehicle assembly and integrate the brake into the driven wheel, which is a practical advantage for 24V battery-powered equipment rated for 80-300kg loading.

The honest trade-off: integration concentrates mass in the driven wheel and produces a compact but less modular package, which can make tire changes or brake service more involved than with separately mounted drive components. In addition, because customization is standard for voltage, power, speed, torque, shaft and logo, buyers should account for the 30-45 working-day lead time when planning evaluation batches or production ramps.

Future Outlook

Looking at the projected growth of electric wheelchairs, medical device motors and wheel hub motors, the demand pattern points to continued adoption of brushless drive stages, integrated electromagnetic or electronic braking, and small-diameter powered wheels. Wuxi Speedup Power Co.,Ltd's product strategy already covers these points: BLDC hub motors with IP54 ratings (SA05-6, SA06), a brushless hub motor with electromagnetic brake (1DY-E5S), a magnesium alloy integrated wheel (6DY-A1), and a geared pancake motor (150SN-G2) for high-torque low-speed output where axial space is limited.

From a procurement perspective, the combination of a 1-unit MOQ, OEM/ODM production, 30,000-piece monthly capacity and 100% functional testing allows buyers to progress from prototype evaluation to serial supply without changing manufacturers, a relevant factor for medical and mobility OEMs planning multi-year product cycles.

Frequently Asked Questions

What DC motor types does Wuxi Speedup Power Co.,Ltd produce?

Wuxi Speedup Power Co.,Ltd produces DC motors, pancake motors, wheel motors, BLDC motors and hub motors. The catalog includes brushed pancake motors (128SN, 90SN-B, 120SN, 150SN-A, 150SN-B), a pancake motor with gearbox (150SN-G2), a pancake BLDC external-rotor motor (DD03), brushed wheel hub motors with electromagnetic brakes (1DY-E5A, 1DY-E3, 6DY-A, 6DY-A4, 6DY-A1), and brushless wheel hub motors (SA05, SA05-6, SA06, 1DY-E5S).

Which DC motor type is preferred for electric wheelchairs, mobility scooters and medical beds?

The documented preference in the company's case file is geared wheel hub motors with electromagnetic brakes. A wheelchair factory program of 3,000 pcs over 10 years used hub motors such as the 12-inch 6DY-A4 and magnesium alloy 6DY-A1; a medical bed factory program of 3,000 pcs over more than 10 years used the 8-inch wheel hub motor 1DY-E5A. Both highlight low-speed running, high torque at low speed, and built-in braking.

What is the difference between brushed and brushless wheel hub motors?

Brushed hub motors (e.g., 1DY-E5A, 6DY-A) use a brush DC stage with a gearbox and typically an electromagnetic brake. Brushless hub motors (e.g., SA05-6, SA06, 1DY-E5S) use an outer-rotor BLDC stage; SA05-6 and SA06 offer IP54 waterproof ratings and electronic ABS braking, while 1DY-E5S combines a 1:20 gearbox with an electromagnetic brake. The brushless family is documented with higher efficiency, longer service life, and silent, smooth operation.

Can pancake motors be combined with gearboxes for low-speed high-torque output?

Yes. The 150SN-G2 is a 36V 500W pancake motor with an integrated gearbox, delivering 22Nm torque at 240rpm. It is part of the pancake line used in floor cleaning and burnishing equipment.

What EU certifications does Wuxi Speedup Power Co.,Ltd hold for DC motors?

The company holds a RoHS certificate (No. M.2025.206.C130289) valid until 2030-11-25 under Directive 2011/65/EU, and an EMC certificate (No. M.2026.206.C138410) valid until 2031-04-13 under Directive 2014/30/EU, both issued by UDEM Uluslararası Belgelendirme Denetim Eğitim Merkezi San. ve Tic. A.Ş. The company profile also lists UL and ISO9000-2008 certification.

What are the customization, MOQ and lead-time terms for OEM projects?

Wuxi Speedup Power Co.,Ltd operates in OEM/ODM mode with a monthly capacity of 30,000 pieces. Customization covers voltage, power, speed, torque, shaft and logo. The minimum order quantity is 1 unit, the standard lead time is 30-45 working days, and quality control includes 100% functional testing.

Wuxi Speedup Power Co.,Ltd

Specialist DC motor manufacturer for pancake motors, BLDC motors and wheel hub motors.
Website: www.upsmotor.com
Email: speedupmotor@outlook.com
Tel / WhatsApp: +86-18151710527
Address: Room 1003, Building C, Dream Enjoy City Plaza, Huishan District, Wuxi, Jiangsu Province, China

Company brochure: Download SPEEDUP COMPANY.pdf