100kW Water-Cooled Industrial Induction Heater | JS1000-100
Sustained Performance for Demanding Industrial Processes
Product Summary: The JS1000-100 water-cooled model is engineered for continuous, high-heat-load industrial applications. Water cooling ensures stable operation under prolonged stress, making it ideal for plastic, chemical, and food processing lines where downtime is not an option.
Key Selling Points
Water-Cooled for Continuous Duty
Heat dissipation via water cooling allows sustained operation at full power without overheating.
High Efficiency
Thermal efficiency of 95%–98% (from case study) reduces energy costs significantly.
Precise Temperature Control
PID support with 0-5V or RS-485 input, load temperature detection up to 1000°C with ±1°C accuracy.
Fast Response
Startup in less than 1 second, suitable for processes requiring rapid temperature changes.
Robust Safety
Overcurrent protection in ≤2µs, overload protection at 130%, ensuring equipment and operator safety.
Modular Design
Can be connected in parallel for higher power requirements, flexible system expansion.
Technical Specifications
| Parameter | Value |
|---|
| Model | JS1000-100 |
| Rated Power | 100kW (three-phase) |
| Rated Input Current | 140-150A |
| Rated Output Current | 200-220A |
| Rated Voltage Frequency | AC 380V / 50-60Hz |
| Voltage Adaptation Range | 300-400V (constant power) |
| Working Frequency | 5-40kHz |
| Heat Conversion Efficiency | ≥95% |
| Power Adjustment Range | 20-100% (20-100kW stepless) |
| Start Time | <1 second |
| Overcurrent Protection Time | ≤2µs |
| Overload Protection | 130% instantaneous |
| Heat Dissipation | Water-Cooled |
| Dimensions (L×W×H) | 635mm × 445mm × 315mm |
| Weight | 35kg |
| Ambient Temperature Range | -20°C to 50°C |
| Environmental Humidity | ≤95% |
Models and Options
This variant is the water-cooled version of the JS1000-100. Other heat dissipation options include air-cooled. Custom coil designs for specific applications are available.
Materials and Structure
Core heating coil: Copper wire. Outer casing: Thickened aluminum alloy and cold-rolled steel plate. Inner liner: 304 stainless steel. Wall-mounted design saves space.
Applications
Suitable for plastic machinery, rubber processing, food processing, chemical reactors, and any continuous heating process requiring stable high power.
Customization
Customizable output power (effective power ≥98% option), coil geometry, and integration with PLC or HMI systems. Supports both analog and digital control.
Case Study
Deployed in plastics and rubber industries with continuous operation. Achieved 30-70% energy savings and extended equipment lifespan by 3 times, with zero major failures over 10 years.
FAQ
What is the main advantage of water cooling?
Water cooling allows continuous high-power operation without overheating, ideal for demanding processes.
Can this unit be used in food processing?
Yes, it is suitable for food processing applications, providing clean heating with no emissions.
What are the control options?
Supports PID control via 0-5V or RS-485, and can be integrated with PLCs and touchscreens.
What is the maximum operating temperature?
The heater can control load temperature up to 1000°C with ±1°C accuracy.
What certifications does this product hold?
CE and ISO 9001:2015 certified.
What is the warranty?
Ten-year service life guarantee with one-year free maintenance.
What is the MOQ?
1 unit.
Can it be used for pipeline heating?
Yes, with appropriate coil design, it can be used for pipeline and vessel heating.
Inquiry Information
MOQ 1 unit, FOB/CIF/CFR terms, payment 30% T/T advance. Contact Mr. Zhou at +86 18664277928 or jx@fsjxrn.com.cn.
