Product Summary

This 60m guyed-wire elevated flare system is engineered for natural gas gathering and transportation operations, providing emergency venting and safe combustion of natural gas. With a DN350 flare tip and automatic ignition PLC control, it ensures stable and reliable operation even under harsh climate conditions. The system is designed for low-flow intermittent vent gas, making it ideal for compressor stations and pipeline networks.

Key Selling Points

• Proven Natural Gas Application: Specifically designed for emergency gas disposal in natural gas pipelines, ensuring safe combustion during maintenance, commissioning, and emergencies. (Source: Real case for natural gas processing company)
• 60m Elevated Structure: The tall stack promotes efficient dispersion of combustion products and reduces ground-level radiation. (Source: Case highlight)
• DN350 Flare Tip: Custom-designed flare tip diameter to handle the required gas capacity with optimized combustion. (Source: Case highlight)
• Automatic Ignition and PLC Control: Ensures reliable ignition and remote/digital operation, enhancing safety and reducing manual intervention. (Source: Case highlight)
• High-Temperature Resilience: Operates at temperatures up to 1100°C, with durable materials like Inconel 625 for high-temperature parts. (Source: Product parameters)

Technical Specifications

Models and Options

This system is part of the ZX-GWF Series (Guyed-Wire Flare). Models are customized based on project-specific requirements for height, tip diameter, material, and control systems. Available heights range from 10 m to 150 m+.

Materials and Structure

The flare structure is constructed from high-strength carbon steel with hot-dip galvanized coating for corrosion resistance. High-temperature sections utilize SS304/SS316L, SS310S, and Inconel 625 to withstand extreme heat. The guyed-wire design provides stability with minimal ground footprint, making it suitable for space-constrained sites.

Applications

• Natural gas gathering and transportation lines
• Compressor stations
• Emergency venting during pipeline maintenance or commissioning
• Low-flow intermittent gas release

Customization

Zexuan offers full customization according to process conditions, gas composition, flow rates, and site-specific requirements. Options include different heights, tip sizes, materials, ignition systems (auto/manual), and integration with PLC/DCS control. Contact us for a tailored solution.

Case Study

Natural Gas Processing Company in China installed two sets of 60m guyed-wire elevated flare systems for emergency venting at their gathering station. Despite harsh climate, the systems have operated stably for over a year, providing reliable gas disposal and improved safety. (Source: Provided case)

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