Automated Alloy Wheel Coating Line with Robotic System and 22-Hour Operation
Product Summary
This automated alloy wheel coating line is engineered for high-volume finishing of alloy wheels and related ABS+PC parts. It integrates robotic spraying, an autonomous operation mode, and a high-temperature curing oven to achieve a 45-second cycle per tray. Operating 22 hours a day, 336 days a year, this line maximizes productivity while maintaining strict temperature and humidity control for consistent coating quality. The robust construction includes a carbon steel frame and stainless steel in critical sections, ensuring durability and easy maintenance.
Key Selling Points
- High Throughput: 1760 trays per day ensures rapid production to meet demanding schedules.
- Robotic Precision: Robotic spraying provides uniform coverage and reduces overspray, saving material.
- Stable Environment: Temperature 25±2°C and humidity 65±10% RH maintained automatically for optimal results.
- Energy Efficient: Designed to consume less energy with optimized utility usage and 85% equipment utilization.
- Industrial Compliance: Meets ISO14001, ISO9001, ISO45001, suitable for export.
- Flexible Integration: Can be integrated with MES and robotic cells for full automation.
Technical Specifications
| Parameter | Value |
|---|
| Part Material | ABS+PC |
| Operating Mode | 336 days/year, 22 hours/day |
| Temperature | 25±2°C |
| Humidity | 65±10% RH |
| Painting Method | Autonomous + Robotic spraying |
| Cycle Time | 45 seconds per tray |
| Tray Max Size | L1350*W900*H200 mm |
| Equipment Utilization | 85% |
| Factory Dimensions | 100m(L) x 38m(W) x 5.4m(H) |
| Energy Sources | Electricity, natural gas, steam, chilled water |
Models and Options
Standard model available. Optional upgrades include enhanced pretreatment systems, automated sandblasting, and integrated VOC treatment.
Materials and Structure
Carbon steel for main frame, stainless steel for spray booth and pipelines. Designed for high-temperature operation and easy cleaning.
Applications
Designed for coating alloy wheels, wheel hub caps, and other automotive parts made of ABS+PC. Suitable for wheel manufacturers and automotive component suppliers.
Customization
We provide turnkey solutions and can customize line layout, number of robots, and conveyor speed to match your production needs. Integration with MES is available.
FAQ
What is the MOQ for this line?
MOQ is 2 units.
What is the payment schedule?
50% T/T deposit, 40% before shipment, 10% after installation.
Do you provide installation services?
Yes, installation and commissioning are included.
Can the line be used for other parts besides wheels?
Yes, it can handle various ABS+PC components as listed.
What are the utility requirements?
Requires electricity, natural gas, steam, and chilled water.
Is the line environmentally compliant?
Yes, it meets ISO14001 standards.
How is after-sales support handled?
We provide remote support and on-site service if needed.
What is the delivery time?
Delivery time depends on configuration; contact us for accurate lead times.
Inquiry Information
Contact Attractivechina at attractivechina@gmail.com or WhatsApp +86 135-8061-6025 for a quote.
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