Custom Injection Molded Plastic Enclosures for Electronics
Product Summary
Our custom injection molded plastic enclosures are designed for electronic devices such as projectors, routers, and consumer electronics. Using PC+ABS material with UL94 V-0 flammability rating, we deliver tight-tolerance housings that protect internal components while maintaining aesthetic appearance.
Key Selling Points
- PC+ABS Material with UL94 V-0 Rating: Ensures fire safety and dielectric insulation, critical for electronic applications.
- Proven Mass Production for Projector Housings: Delivered 30,000–50,000 units per batch with stable dimensions and appearance quality.
- Customizable Surface Finish: Options include texture, polishing, painting, and printing to meet branding requirements.
- ISO 9001:2015 Certified Production: Rigorous quality control from DFM to final inspection.
- End-to-End Service: From prototype to mass production, with mold design and tooling in-house.
Technical Specifications
| Parameter | Details |
|---|
| Production Process | Plastic injection molding |
| Part Size | Customized according to customer design |
| Production Volume | Prototype to mass production |
| Tolerance | According to customer drawings and specifications |
| Surface Finish | Texture, polishing, painting, printing |
| Materials | PC+ABS, ABS, PC, PP, and other engineering plastics |
| Flammability Rating | UL94 V-0 available (based on material selection) |
Models and Options
Model DTG-CIMP-001 serves as the base. Enclosures can be customized with various bosses, ribs, snap-fits, and EMI shielding options.
Materials and Structure
Primary material: PC+ABS for impact resistance and heat stability. Alternative engineering plastics available: ABS, PP, PC, Acrylic. Structure can include complex geometries such as undercuts and thin walls.
Applications
- Projector housings
- Router and access point enclosures
- Consumer electronics casings
- Office equipment covers
Customization
We offer mold design, prototype, and production customization. Surface finishing, color matching, and material selection are all adjustable.
Case Study
Electronics Product Manufacturer: Produced PC+ABS injection molded housings for projectors. 30,000–50,000 units per batch, with stable dimensional and appearance quality. Design service life over 5 years.
FAQ
1. What is the typical lead time for new molds?
Lead time depends on complexity; typical mold production takes 25-40 days.
2. Do you provide samples before mass production?
Yes, T1 samples are provided for approval before mass production.
3. Can you achieve UL94 V-0 rating?
Yes, by using appropriate flame-retardant materials; we can guide material selection.
4. What file formats do you accept for design?
We accept STP, IGES, and STEP files.
5. What is your MOQ for mold making?
A single custom mold project is acceptable.
6. What quality inspections do you perform?
In-process inspection, final inspection, and packaging confirmation.
7. Do you offer international shipping?
Yes, via sea or air; FOB, CIF, EXW terms available.
8. Can you help with design optimization?
Yes, our engineering team provides DFM analysis to improve manufacturability.
Inquiry Information
Contact: Cindy Li, Email: sales@m-dtg.com, WhatsApp: +86 133-1340-7440
