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| Type | Custom Hydraulic Cylinder Mill-Duty Hydraulic Cylinder Heavy-Duty Industrial Hydraulic Cylinder Roundline Hydraulic Cylinder Flanged Hydraulic Cylinder Double-Acting Hydraulic Cylinder Metallurgical Hydraulic Cylinder | Model | APEX-CMDC Series |
| Params | Bore Range: 50–320 mm, subject to Apex manufacturing confirmation Rod Diameter Range: 28–220 mm, subject to engineering calculation and Apex manufacturing confirmation Stroke Range: 50–3,000 mm; longer strokes require individual engineering review Working Pressure: Up to 250 bar for the normal product range Cylinder Structure: Heavy-duty roundline, flanged or threaded-head construction Acting Type: Double Acting Rod Configuration: Single Rod or Double Rod Bore Diameter: Final size calculated according to required force and working pressure Piston Rod Diameter: Selected according to load, stroke, buckling, fatigue and bearing requirements Stroke Length: Manufactured according to the approved equipment drawing Retracted Length: Customized according to installation dimensions and mounting style Extended Length: Determined by retracted length and effective stroke Working Pressure: Final value determined by the approved hydraulic-system specification Maximum System Pressure: Must be confirmed before engineering approval Proof-Test Pressure: Defined in the approved inspection and testing plan Rated Push Force: Calculated from piston area and specified working pressure Rated Pull Force: Calculated from annular piston area and specified working pressure Peak Load: Evaluated according to shock load, machine inertia and operating cycle Duty Cycle: Designed for frequent, repeated or continuous industrial operation Fatigue Requirement: Defined according to pressure cycles, load spectrum and required service life Operating Speed: Selected according to hydraulic flow, seal type and cushion design Hydraulic Medium: Mineral-based hydraulic oil, water-glycol fluid or approved application-specific medium Operating Temperature: Determined by hydraulic fluid, seals, proximity to heat sources and ambient conditions Hydraulic Ports: SAE flange, BSPP, metric thread, SAE ORB, NPT or customer-specified connection Port Size: Selected according to required flow and acceptable pressure loss Port Position: Customized according to equipment piping and maintenance access Mounting Style: Front flange, rear flange, intermediate trunnion, head trunnion, cap trunnion, clevis, spherical bearing, foot mount or custom mounting Rod-End Connection: Male thread, female thread, clevis, spherical bearing or custom machined connection Replaceable Gland: Standard design objective for simplified maintenance Piston-Rod Removal: Designed according to the approved service and maintenance arrangement Stop Tube: Optional for long-stroke cylinders and applications with increased bearing loads End-of-Stroke Cushioning: Optional adjustable or fixed cushioning at either or both ends Load-Holding Protection: Optional counterbalance valve, pilot-operated check valve or integrated valve block Position Monitoring: Optional proximity switches, linear position sensor or continuous position transducer Rod Protection: Optional bellows, metal scraper, protective sleeve or rod boot Water Cooling: Optional application-specific cooling arrangement for high-temperature environments Surface Protection: Industrial coating selected according to indoor, outdoor, chemical or high-temperature exposure Identification: Customer part number, serial number and permanent traceability marking available Testing: Dimensional inspection, pressure testing, leakage testing, cushioning verification and full-stroke cycling Documentation: Approved drawing, material records, welding records, inspection report and pressure-test report available | Material | Cylinder Barrel: Heavy-wall precision-honed seamless steel tube Piston Rod: High-strength alloy steel with hard chrome, induction-hardened chrome or application-specific surface treatment Piston: High-strength carbon steel, alloy steel or ductile iron according to design requirements Cylinder Head / Gland: High-strength forged or machined steel Cylinder Base: High-strength forged or machined steel Flanges: High-strength forged or machined steel Trunnions: High-strength alloy or structural steel Mounting Clevises: Forged, cast or machined high-strength steel Mounting Pins: Hardened alloy steel Bushings: Bronze, steel-backed composite or hardened steel bushing Spherical Bearings: Heavy-duty spherical plain bearings where angular movement is required Wear Rings: High-load reinforced polymer, phenolic composite or bronze guide material Primary Seals: High-pressure polyurethane, PTFE composite or application-specific industrial sealing system Static Seals: NBR, FKM or applicati |
| Applicable Industry | Steel Mills Metallurgical Equipment Aluminum Processing Equipment Rolling Mills Continuous Casting Equipment Industrial Hydraulic Presses Forging Equipment Foundry Equipment Paper and Pulp Machinery Heavy Material Handling Mining and Mineral Processing Shipyard Equipment Industrial Automation Heavy Manufacturing Machinery | ||
Designed for frequent cycling, high load and demanding fixed-industrial applications. Heavy-duty roundline or flanged construction provides high structural rigidity. Replaceable gland design simplifies seal replacement and planned maintenance. Large bearing areas and optional stop tubes improve long-stroke stability. Multiple rod sizes allow the design to be matched to tension, compression and buckling requirements. Optional adjustable cushioning controls high-inertia loads near the end of stroke. High-temperature seals, metal scrapers and protective boots are available for harsh environments. Optional water-glycol-compatible sealing systems support metallurgical fire-risk applications. Position switches or continuous-position sensors can be integrated for automated production lines. Flange, trunnion, foot and clevis mountings support different industrial-machine layouts. Material, welding, inspection and pressure-test documentation can be supplied according to OEM requirements. Cylinders can be manufactured from customer drawings or reverse-engineered from verified samples and dimensions.

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