Product Summary

The Shanghai Zonzsin EV Battery PACK Assembly Line (Model ZZX2313) is designed for high-precision assembly of lithium battery packs. With a single machine operation rate of ≥95% and a welding qualification rate of ≥99.5% (final ≥99.95%), this line ensures reliable production for EV, energy storage, and automotive OEMs. The line is built from Carton Steel / Q235 and operates under compressed air (0.5-0.8 MPa) and electrical (AC 380V ±10%) requirements.

Key Selling Points

• High Welding Qualification: One-time rate ≥99.5%, final rate ≥99.95% — reduces rework and ensures pack integrity.
• Reliable Single Machine Rate: Operation rate ≥95% minimizes downtime and boosts productivity.
• Space-Saving U-Shape Layout: Proven in India case study, user-friendly and efficient for factory floors.
• ISO 9001 Certified: Quality management system ensures consistent manufacturing standards.
• Customizable Integration: Supports vision inspection, laser equipment, and ESD protection for flexible production.

Technical Specifications

Models and Options

Standard model ZZX2313 is available. Customization options include semi-automatic or fully automatic operation, touch screen control, and additional stations such as vision inspection, laser welding, and testing.

Materials and Structure

Main frame constructed from Carton Steel / Q235 for durability. The line can be configured in a U-shape layout to save floor space, as implemented for an Indian client.

Applications

Designed for EV battery PACK assembly, energy storage system integration, and automotive OEMs. Suitable for indoor standard factory environments with ESD protection, fire prevention, and temperature/humidity control.

Customization

Zonzsin offers tailored solutions including fixture adaptation for different PACK sizes, integration of vision systems, laser equipment, and AGVs. Customized control software and safety features are available upon request.

Applications - India Case Study

In India, a CTP battery PACK assembly line was delivered with a U-shape layout. The client (automotive OEM/energy storage integrator) reported stable operation, user-friendly interface, and space savings. The line has been running continuously for 1 year.

Frequently Asked Questions

Inquiry Information

Images

Main Image: File: 2313-7.png Alt: EV battery PACK assembly line ZZX2313 overview

Detail Image: File: dc7196df75788a2bd1ec0d53d2bdaa86.jpg Alt: ZZX2313 assembly line close-up view