Open Biogas Flare System for Cost-Effective Methane Combustion

Product Summary

The Zexuan Open Biogas Flare is a simple, cost-effective solution for methane destruction from biogas sources. Designed for continuous or intermittent operation, it handles low-calorific gas with methane concentrations typically 35%–65%. The system operates at 800°C–1100°C achieving ≥98% methane destruction efficiency. Suitable for agricultural biogas plants, food processing waste treatment, and small-scale anaerobic digestion projects.

Key Selling Points

• Cost-Effective Methane Reduction: Open design reduces initial investment while providing ≥98% destruction efficiency, verified by system design.
• Low-Calorific Gas Capability: Engineered for biogas with 35%–65% CH₄, ensuring stable combustion without supplementary fuel.
• Automatic Ignition & Flame Monitoring: Standard automatic ignition and continuous flame monitoring for safe unattended operation.
• Continuous Operation Design: Built for 24/7 operation with reliable performance in outdoor environments.
• Customizable Gas Flow Capacity: Tailored to project-specific gas flow rates, from small to medium volumes.

Technical Specifications

Models and Options

Customized according to gas flow rate and project requirements. Model ZXE-BGF series with open configuration.

Materials and Structure

Construction materials include Carbon Steel, Hot-dip Galvanized Steel, SS304, SS316L, and high-temperature resistant alloys for burner components. Open flare structure for direct combustion.

Applications

• Agricultural Biogas Plants
• Food Processing Waste Treatment
• Small-Scale Anaerobic Digestion Projects
• Wastewater Treatment Gas Flaring

Customization

Zexuan offers engineering design, equipment manufacturing, installation and commissioning services. Flow capacity, ignition system, and materials can be tailored.

FAQ

1. What methane concentrations can this flare handle? Typically 35%–65% CH₄, designed for low-calorific biogas.
2. Is automatic ignition included? Yes, automatic ignition and flame monitoring system is available.
3. What is the destruction efficiency? ≥98% under proper operating conditions.
4. Can it operate continuously? Yes, designed for continuous operation.
5. What materials are used for corrosive gas? Options include SS304, SS316L, and high-temperature alloys.
6. How is the gas flow capacity determined? Customized per project requirements.
7. Do you provide installation support? Yes, Zexuan offers installation and commissioning services.
8. What is the typical delivery time? Contact us for project-specific lead times.

Inquiry Information

For more details, contact Alice at alice@zexuaneco.com or WhatsApp +86 186 7883 1572.