Profiling Rolled Forgings for Construction and Mining Equipment

Key Selling Points

• Custom profiles: Near-net-shape rolling reduces machining and material waste.
• High strength and toughness: Suitable for heavy loads, vibration, and frequent start-stop conditions.
• Wear resistance: Alloy steel options enhance surface hardness for abrasive environments.
• Large dimensions: Up to 21m diameter, 5m height, 300 tons – ideal for large equipment.
• Certified quality: ISO 9001:2015, PED, EN1090 for structural components.

Technical Specifications

Models and Options

We produce rings with various cross-sectional profiles (L, T, U, I shapes) for specific applications. Custom profiles can be engineered.

Materials and Structure

Our profiling rolled forgings are made from high-quality steel, processed through controlled rolling to achieve desired grain flow and mechanical properties. Heat treatment and machining are available.

Applications

• Construction machinery: slewing rings, crane components
• Mining equipment: grinding mill rings, crusher parts
• Cement industry: rotary kiln tyres, support rollers
• Tunnel boring: cutter head rings

Customization

We offer custom profile design, material selection, and post-forging services. Provide drawings for a quote.

Case Study

Client: Cement plant (Turkey)
Application: Core structural component for cement rotary kiln
Outcome: Successfully installed and commissioned; stable operation under high-temperature and heavy-load conditions.

FAQ

1. What profiles can you roll? Various cross-sections including flanged and shaped rings.
2. What is the maximum weight of a profiling rolled forging? 300 tons.
3. Do you offer alloy steel for wear resistance? Yes, we supply alloy steel grades with hardenability.
4. Can you produce small quantities? Yes, MOQ is 1 unit.
5. What inspections do you provide? Pre-shipment inspection and third-party testing available.
6. How long does production take? Dependent on size and complexity; contact us for lead time.
7. What payment terms? 30% deposit, 70% before shipment.

Inquiry Information

Contact: Simon Wang
Email: ebiz@iraeta.com
Tel: +86 188-5315-7508
WhatsApp: +86 18853157508

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• Main image: profiling-rolled-ring-construction.jpg – Alt: Profiling rolled ring forging for construction equipment
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