Robotic Auto Bumper Coating Line 45-Second Cycle
robotic-auto-bumper-coating-line-45sProduct Summary
This automatic bumper coating line is designed for high-volume production of front bumpers and door panel trims. It features robotic spraying in an offline mode, achieving a production cycle of 45 seconds per tray and a daily output of 1760 trays. The line operates 22 hours per day, 336 days per year, ensuring continuous productivity for automotive parts manufacturers.
Key Selling Points
- Robotic spraying ensures consistent coating quality, reducing rejects and rework.
- 45-second cycle time with 1760 trays per day maximizes throughput.
- Equipped with flame treatment booth and pretreatment equipment for optimal surface preparation.
- Energy sources include electricity, natural gas, steam, and ice water for flexible operation.
- Factory footprint of 100m x 38m x 5.4m fits standard industrial buildings.
- Supports ABS+PC materials common in bumper manufacturing.
Technical Specifications
| Parameter | Value |
|---|
| Workpieces | Front bumper, door panel trim, auxiliary instrument panel, gear shift panel, IP trim, wheel arches, switch panel |
| Material | ABS+PC |
| Work system | 336 days/year, 22H/day |
| Spray booth temperature | 25±2°C |
| Spray booth humidity | 65±10% RH |
| Spraying method | Offline mode + robot spraying |
| Production cycle | 45 Second/tray (1760 trays/day) |
| Max tooling tray size | L1350*W900*H200mm |
| Equipment utilization rate | 85% |
| Factory size | 100m (L) * 38m (W) * 5.4m (H) |
| Energy usage | Electricity, natural gas, steam, ice water |
Models and Options
This line is available as a standard configuration with robotic spraying. Customization options include different tray sizes and production capacities based on specific bumper models.
Materials and Structure
The main frame is constructed from carbon steel, while the spray booth and pipelines are made of stainless steel to resist corrosion and maintain hygiene standards.
Applications
Specifically designed for coating front bumpers, door panels, and other automotive interior and exterior parts in the auto parts industry.
Case Study
Implemented in automotive parts ODM/OEM factories and tier 1 suppliers across Germany, Russia, Thailand, Indonesia, Mexico, and China. The line has been operating for 5-10 years, achieving a coating yield rate of 98%, reducing paint consumption by 25%, and cutting energy consumption by 20%.
FAQ
What is the production capacity of this bumper coating line?
The line achieves a cycle time of 45 seconds per tray, producing 1760 trays per day, running 22 hours daily.
What materials can be coated?
The line is suitable for ABS+PC materials commonly used in automotive bumpers and interior trims.
Does it include pretreatment equipment?
Yes, the line includes pretreatment equipment and a flame treatment booth for surface preparation.
How is the coating applied?
Coating is applied using robotic sprayers in an offline mode, ensuring uniform coverage.
Can the line be customized?
Yes, customization is available for different tray sizes, production volumes, and specific part geometries.
Inquiry Information
For pricing and delivery, contact us at attractivechina@gmail.com or via WhatsApp +86 135-8061-6025. Minimum order quantity is 2 units, with FOB shipping from Guangdong ports.
Image Suggestions
Main image: bumper-coating-line-robot-spraying.png, Alt Text: Robotic spray booth for bumper coating. Additional images: pretreatment equipment, conveyor system.
