Product Summary
Our robotic metal coating line is a state-of-the-art solution for high-volume aluminum profile finishing. It integrates robotic spraying for precision and consistency, with PLC control for fully automated operation. The line handles parts up to 7000 mm long, 2000 mm wide, and 2200 mm high, with a maximum capacity of 5000 m² per day. Operating 300 days/year, 20 hours/day, it uses a free and powered conveyor system with adjustable speed (2000-4000 mm/min). Constructed with carbon steel for structure and stainless steel for the paint booth and piping, it is built to last.
Robotic spraying ensures uniform coating thickness, even on complex geometries, reducing material waste.
Key Selling Points
Robotic Precision Automated robotic spraying provides consistent, high-quality coating, reducing human error and overspray.
Fully Automated PLC Control PLC-driven system enables unattended production, increasing efficiency and reducing labor costs.
High Capacity Achieve up to 5000 m² daily production, making it ideal for large-scale manufacturing.
Large Part Capability Handles parts up to 7 meters, suitable for long aluminum profiles and panels.
Flexible Conveyor Speed Adjust conveyor speed from 2000 to 4000 mm/min to optimize coating process.
Durable Construction Stainless steel components resist corrosion, ensuring long service life in harsh environments.
Technical Specifications
| Parameter | Value |
|---|
| Part Material | Aluminum |
| Operating Cycle | 300 days/year; 20 h/day |
| Spraying Method | Robotic (optional manual) |
| Max Part Size | 7000 mm (L) x 2000 mm (W) x 2200 mm (H) |
| Hanger Load | 1 piece/hanger |
| Transport System | Powered & free conveyor |
| Max Capacity | 5000 m²/day |
| Standard Conveyor Speed | 3000 mm/min |
| Adjustable Speed Range | 2000-4000 mm/min |
| Main Structure Material | Carbon steel |
| Paint Booth & Piping Material | Stainless steel |
Models and Options
This line can be customized with different robotic arm configurations, spray gun types, and additional pretreatment modules. Options include integration with MES for production tracking and VOC treatment for environmental compliance.
Materials and Structure
The main frame uses carbon steel for strength, while the paint booth, piping, and robotic arms are made of stainless steel or other corrosion-resistant materials to ensure longevity and easy cleaning.
Applications
Primarily used for coating aluminum profiles and panels in the construction and hardware industries. Also suitable for other metal parts requiring high-quality, durable finishes.
Customization
We provide full turnkey solutions, from plant planning to installation and commissioning. Customization options include conveyor layout, spraying parameters, and integration with existing production lines.
FAQ
What makes this line different from a manual coating line?
This line features robotic spraying and PLC control, ensuring higher consistency, reduced labor, and increased efficiency compared to manual lines.
What is the maximum part size it can handle?
It can handle parts up to 7000 mm (L) x 2000 mm (W) x 2200 mm (H).
How is the coating quality ensured?
Robotic spraying provides precise, uniform coating, and the PLC system monitors process parameters to maintain quality.
Can I integrate this line with my existing production system?
Yes, we offer customization and integration with MES and other production management systems.
What is the production capacity?
The maximum capacity is 5000 m² per day.
Is the line energy-efficient?
Yes, PLC control optimizes energy usage, and the line is designed for 20-hour continuous operation.
What are the payment terms?
Payment is typically 50% deposit, 40% before shipment, and 10% after installation, but can be negotiated.
Do you provide after-sales support?
Yes, we offer installation, commissioning, and after-sales service globally.
Inquiry Information
For more information or to request a quote, please reach out:
- Email: attractivechina@gmail.com
- Phone/WhatsApp: +86 135-8061-6025
- Address: No.2 Yingbin Avenue, High-tech District, Zhaoqing City, Guangdong Province, China
Image Filename and Alt Suggestions
- robotic-metal-coating-line.png - Alt: Robotic metal coating line with PLC control
- aluminum-sheet-coating-line.png - Alt: Aluminum sheet coating line for profiles
- suspended-conveyor-system.png - Alt: Suspended conveyor system in coating line
