UHMWPE Prepreg Machine KT-LH-1800
URL: /uhmwpe-prepreg-machine-kt-lh-1800
The KT-LH-1800 UHMWPE prepreg machine is engineered for producing high-performance unidirectional (UD) prepregs used in ballistic protection. With an equipment roll surface of 1800 mm and a maximum material width of 1650 mm, it accommodates wide-format production. The machine utilizes water-based adhesive via dipping or coating, ensuring environmentally friendly processing. Equipped with 1080 yarn bobbins and a composite speed of 5-11 m/min, it delivers efficient and consistent output.
Key Selling Points
- Wide 1800mm Roll Surface – Supports material width up to 1650mm, increasing production capacity for large ballistic panels. (source_fact: Equipment roll surface: 1800 mm; Material width: ≤ 1650mm)
- Water-Based Adhesive System – Uses water-based adhesive with dipping/coating application, reducing environmental impact and improving worker safety. (source_fact: Adhesive used: water-based; Gluing method: dipping/coating)
- Precise Control with HMI+PLC – Human-Machine Interface and PLC control system enable easy operation and consistent quality. (source_fact: Control mode: HMI+PLC)
- High-Speed & Stable Production – Composite speed of 5-11 m/min with 1080 yarn bobbins ensures efficient output for mass production. (source_fact: With 1080pcs yarn bobbins; Composite speed: 5-11m/min)
- Robust Construction – Carbon steel and SS304 materials provide durability and resistance to corrosion, ensuring long service life. (source_fact: material: carbon steel / SS304)
- Energy-Efficient Heating – External circulating thermal oil system with 60KW mold oil heater ensures uniform temperature control for consistent prepreg quality. (source_fact: Heating source mode: circulating thermal oil; Temperature control mode: 60KW external mold oil heater)
Technical Specifications
| Parameter | Value |
|---|
| Equipment Roll Surface | 1800 mm |
| Material Width | ≤ 1650 mm |
| Adhesive Used | Water-based |
| Gluing Method | Dipping / Coating |
| Wire Spreading Mode | Mechanical Multi Roll + Profiled |
| Control Mode | HMI + PLC |
| Drive Control | Variable Frequency + Servo Drive |
| Lamination Roller | External Circulating Thermal Oil Roller |
| Heating Source Mode | Circulating Thermal Oil |
| Temperature Control Mode | 60 KW External Mold Oil Heater |
| Dynamic Balance | Friction Mirror Surface Roller / Heating Roller |
| Roller Surface Treatment | Friction Roller Mirror Level 14 |
| Number of Yarn Bobbins | 1080 pcs |
| Total Power | 90 KW |
| Composite Speed | 5 - 11 m/min |
Models and Options
Standard model KT-LH-1800 is available. Options include different roller surface treatments, adhesive application configurations, and control system upgrades to meet specific production requirements.
Materials and Structure
The machine is constructed from carbon steel and SS304 stainless steel components, providing robustness and corrosion resistance. The rollers feature friction mirror surface treatment (level 14) for optimal prepreg quality.
Applications
This machine is specifically designed for manufacturing bulletproof vests, helmets, and ballistic plates. It is also suitable for other UHMWPE composite applications requiring high-strength unidirectional prepregs.
Customization
Customization options are available for material width, roller surface, control system, and heating system to match specific production lines. Please consult with our engineering team for tailored solutions.
FAQ
Q: What is the maximum material width this machine can process?
A: The KT-LH-1800 can process material widths up to 1650 mm.
Q: What type of adhesive is used?
A: This machine uses water-based adhesive, applied via dipping or coating methods.
Q: What is the composite speed range?
A: The composite speed ranges from 5 to 11 meters per minute.
Q: How many yarn bobbins does it hold?
A: It is equipped with 1080 yarn bobbins.
Q: What control system does it use?
A: It uses an HMI (Human-Machine Interface) combined with PLC (Programmable Logic Controller) for precise control.
Q: What certifications does the machine have?
A: The manufacturer holds ISO 9001:2015 certification and the machine complies with CE Machinery Directive 2006/42/EC.
Q: What is the total power consumption?
A: The total power is 90 KW.
Q: Can the machine be customized for different applications?
A: Yes, customization options are available for material width, roller surface, and control systems to suit specific production needs.
Inquiry Information
Contact us for pricing and delivery information. MOQ: 1 unit. Payment terms: 30% deposit, 70% balance before shipment. Delivery: EXW / FOB / CIF / DDU. Pre-shipment testing available.
Image Filename: uhmwpe-prepreg-machine-kt-lh-1800-main.jpg
Alt Text: UHMWPE prepreg machine KT-LH-1800 with 1800mm roll surface
