ZBG-1111 Fully Automatic Robotic Pulp Molding Tableware Production Line
Product Summary
The ZBG-1111 is a fully automatic robotic pulp molding tableware production line designed for high-capacity continuous production of biodegradable tableware and foodservice packaging. Equipped with two hot-pressing stations and a six-axis robot transfer system, it automates forming, hot pressing, trimming and stacking with precision. The line supports oil, electric or steam heating, and is built for stable, energy-efficient mass production.
Key Features
◆ Dual hot-pressing stations enable continuous high-capacity output of 1,000–1,500 kg per 24 hours.
◆ Six-axis robotic transfer with 300 kg payload and 2,700 mm reach automates product movement between processes.
◆ Fully servo-controlled movement ensures high precision and stable operation, reducing manual handling.
◆ Large 1,100 × 1,100 mm mold platen supports efficient product layout for various tableware items.
◆ One-button operation with automatic alarms and emergency-stop protection for safe, simple control.
Technical Specifications
Machine dimensions
L6,100 × W6,500 × H3,600 mm
Mold platen size
1,100 × 1,100 mm
Machine weight
26 tons
Production stations
1 forming + 2 hot-pressing + 1 trimming
Transfer system
Six-axis robot
Stacking system
Linear transfer robot
Slurry feeding
Quantitative slurry feeding
Hot-pressing pressure
80 tons
Trimming pressure
80 tons
Six-axis robot reach
2,700 mm
Six-axis robot max payload
300 kg
Max product height
80 mm
Max product weight per mold
550 g
Production capacity
1,000–1,500 kg/24 h
Max stacking height
200 mm (incl. product height)
Heating options
Oil, electric or steam
Rated power
60 kW
Voltage/frequency
AC 380 V / 50 Hz
Compressed air
0.5–0.7 MPa
Vacuum
-0.06 to -0.05 MPa
High-pressure mold-cleaning water
1.2 MPa
Control system
PLC and touchscreen control
Models and Options
This production line is available with heating options of oil, electric or steam to match local utility availability. Additional downstream equipment such as vision inspection, automatic packing, and coating/laminating systems can be integrated based on project requirements. Please contact sales for configuration options.
Materials and Structure
Machine frame: Q235-A carbon steel
Pulp tank and slurry piping: SUS304 stainless steel
Mold: national-standard 6061 aluminum alloy
Applications
Designed for biodegradable tableware manufacturing, foodservice packaging, molded fiber tableware, and production of paper plates, food containers, bowls, cups and egg cartons. Suitable for new factories, capacity expansion, automation upgrades and turnkey projects.
Customization
Hanson offers mold design and manufacturing, factory layout planning, and integration with pulp preparation systems, vacuum systems, heating systems and downstream packing lines. Customized automation and control configurations are available.
Case Study
Home-Link Thailand Project: A listed biodegradable tableware manufacturer in Thailand selected Hanson after a four-month intensive equipment test. Hanson supplied more than 100 machines for the first phase of the Thailand production base, with turnkey support for pulp preparation, forming equipment and molds. Dedicated after-sales service is provided in Thailand with 7×24-hour response.
FAQ
What is the production capacity of the ZBG-1111 line?
The line produces 1,000–1,500 kg of tableware per 24 hours, depending on product type.
What heating options are available?
Oil, electric or steam heating can be selected based on your factory utilities.
What products can this line produce?
It produces paper plates, food containers, bowls, cups and egg cartons from molded fiber.
What are the utility requirements?
It requires AC 380V/50Hz power, compressed air at 0.5–0.7 MPa, vacuum at -0.06 to -0.05 MPa, and water at 1.2 MPa for mold cleaning.
Can the line be customized for specific products or factory layouts?
Yes, Hanson provides mold development, factory layout design, and integration with auxiliary systems such as pulp preparation and packing machines.
What is the minimum order quantity?
MOQ is 1 unit or 1 complete production line, depending on the product and project scope.
What payment terms are available?
Typical T/T payment: 30% deposit after contract signing, 60% after FAT and before shipment, 10% after installation and final acceptance. Other Incoterms can be arranged.
Inquiry Information
For more details or a quotation, please contact Castle at +86-159-2060-4830 or email linchuangcheng@hspulpmolding.com. Factory inspections and FAT are welcome.
