ZZX2524 Rail-Fixed Battery PACK Insertion Robot 1500 kg Load

Name: "ZZX2524 Rail-Fixed Battery PACK Insertion Robot 1500 kg Load"
Rating: 5 (52 reviews)

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SKU: 1056004835

модель: ZZX2524

Zonzsin

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ZZX2524 Rail-Fixed Battery PACK Insertion Robot 1500 kg Load

Product Overview

The ZZX2524 is a rail-fixed battery PACK insertion robot designed for automated loading of battery packs into energy storage containers. With a load capacity of 1500 kg and a door opening angle of ≥150°, it ensures smooth integration into container-based ESS production lines. Its double-layer material rack maximizes space utilization, and the quick-change gripper (<1 minute) minimizes downtime. Manufactured from carbon steel Q235, it is built for durability in demanding industrial environments.

Key Selling Points

✔ High Load Capacity: Handles up to 1500 kg battery packs, supporting large-format ESS modules.
✔ Wide Door Opening: ≥150° door angle allows easy access for container battery loading and maintenance.
✔ Rapid Gripper Change: Tool-less gripper swap in under 1 minute reduces line changeover time.
✔ Space-Efficient Racking: Double-layer racks optimize floor space in production cells.

Technical Specifications

Model	ZZX2524
Type	Rail-fixed battery PACK insertion robot
Load Capacity	1500 kg
Door Opening Angle	≥150°
Gripper Changeover Time	<1 minute
Material	Carbon steel / Q235
Rack Type	Double-layer (space saving)

Models and Options

Standard model ZZX2524. Custom gripper designs and rack configurations available upon request.

Materials and Structure

The robot frame is fabricated from carbon steel Q235 with welded reinforcement for rigidity. The rail mounting ensures precise linear motion. All moving parts are protected with ESD-safe coatings as required for battery handling environments.

Applications

Specifically designed for continuous battery PACK insertion into containers for energy storage systems (ESS) and commercial & industrial (C&I) applications. Suitable for automated production lines requiring reliable, high-throughput loading.

Customization

Options include: ESD protection, fire prevention measures, temperature/humidity control, PACK fixture adaptation, and integration with PLC/MES systems. Contact our engineering team for tailored solutions.

Case Study: Stable Operation in China

Client: Energy storage system integrator & battery PACK manufacturer (China)

Application: Continuous PACK insertion and stable loading

Results: Stable operation over 2 years; improved efficiency

Highlights: Fixed ground rail for safety, dual-layer rack for space saving, versatile module options.

FAQ

What is the MOQ?

MOQ is 1 unit.

What delivery terms are available?

EXW Shanghai, FOB Shanghai, or FCA Shanghai.

How is acceptance performed?

FAT and Online FAT available.

What payment terms are offered?

50% advance T/T, 50% balance T/T within 3 business days after BL date.

Is the robot certified?

Yes, ISO 9001:2015 certified (cert no. 44825MS079001R0).

Can I customize the gripper?

Yes, we offer custom gripper designs for different PACK formats.

What is the typical delivery time?

Please inquire with our sales team for current lead times.

Does the robot require special floor preparation?

For rail-fixed models, a level floor with installed rail is required. We can provide rail installation guidance.

Inquiry Information

Contact: Katty Liu

Email: katty.liu@zonzsin.com

Tel: +86 134-8282-9368

WhatsApp: +86 134-8282-9368

ZZX2524 rail-fixed battery PACK insertion robot for containers - front view

Rail-fixed battery PACK insertion robot in operation

ZZX2524 rail-fixed battery PACK insertion robot for containers - side view

Robot with dual-layer rack and gripper